Different Packaging Styles of Corrugated Boxes

Finding the right fit is an additional consideration when selecting a corrugated packaging box for your products.

A wide variety of corrugated boxes can be found. To avoid having to cram your items but not to have them floating around, you need a reasonable amount of storage space.

The dimensions of a box are written as length x width x height when selecting a box size (L x W x H).

The following are some of the most liked box styles, which come in a variety of sizes:

The most common type is the RSC or regular slotted container. Think of a standard shipping box in your mind. When the box is closed, the two outer-length flaps meet in the middle, making the flaps all the same length. To keep the flaps in place, you’ll need tape.

FOLs are stronger than standard boxes because they are double-layered on the top and bottom, thanks to the full overlap of the outer flaps.

A one-piece folder (OPF) is a standard packaging method for books and other media products. Afterward, they’re folded into a box and creased.

An FTD (Full Telescope Design) box has a separate top and bottom that fit over each other. It’s doubly sturdy, thanks to the two exterior walls.

Of course, there must be a way to secure these containers. Heavy-duty loads typically require strapping or tuck-in flaps to ensure corrugated boxes.

With all of these probabilities, it can be challenging to know where to begin, but there are many resources at hand to help you narrow your search. For example, you can easily find a standard box template online if you’re looking for a simple box.

In order to design your die-cut templates or create full 3D models, you’ll need more sophisticated software like ArtiosCAD, Impact, or Package.

Our packaging experts are here to assist you with any questions you may have about your packaging design, from dielines to box styles to varnish. Please request a free consultation with our packaging team today!

Use of Corrugated Boxes for Shipping and Packaging: Advantages

Corrugated boxes are a popular choice because they can be made from a variety of materials, including plastic, wood, metal, and paperboard.

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The benefits of this type of box are as follows:

Unparalleled Defense for Shipping and Transportation Security

Goods shipped in a corrugated box are likely to arrive at their destination unscathed.

Glass and chemical liquids, for example, are well-protected in corrugated boxes. Corrugated cardboard’s tear-resistant qualities and moisture-guarding properties make it an ideal packaging material.

Corrugated boxes are a staple of many companies’ shipping and fulfillment strategies because of their durability.

Every company’s bottom line is critical. Everyone dreads wasting money, especially when it comes to necessities like food and water.

The cost of making corrugated boxes is low. It’s common for custom boxes to cost less than you think.

They’re also less expensive to store and transport because they’re small and light.

For custom corrugated boxes and endless options, the options are practically endless.

In addition to many boards, adhesives and treatments for flame and static control are just some of the options you can select from.

So, we’ve barely scratched the surface when it comes to the wide range of design options that corrugated boxes offer.

You can customize your corrugated boxes with a variety of printing options.

Boxes made of corrugated cardboard are less harmful to the environment.


Corrugated cardboard appears to be an ideal choice for environmentally conscious consumers. The following are the results of a recent Accenture study of more than 6,000 consumers across 11 different countries:

According to the observation, 83 per cent of the respondents said that designing products that could be reused or recycled was either very important or extremely important.

Seventy-seven per cent of respondents said that plastic packaging was the least eco-friendly.

That being said, 55% of survey respondents believed paper products were the most environmentally friendly.

Some of the environmental benefits of corrugated boxes:

Recyclable corrugated boxes are simple to use.

There aren’t any reasons why you shouldn’t go. It is common to break down your boxes and put them out for curbside pickup.

Out of 33.9 million tons of paper and paperboard recycled in 2018, the EPA estimates that 32.1 million tonnes of corrugated boxes were recycled.

96.5 percent of corrugated boxes were recycled that year.

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It is possible to reuse corrugated cardboard boxes.

Recyclable materials make up the majority of corrugate packaging (mostly in the 70-100 per cent range).

The majority of corrugated box manufacturers use paper from sustainable forests. However, it’s impossible for a reputable paper company to cut down mature forests.

That’s not the case at all.

It’s in the best interest of paper companies to maintain their supply, so they’ll take measures like planting seedlings in place of trees that harvest.

Reusable shipping boxes made of corrugated cardboard


You can store corrugated boxes in the garage until you need one for a future move or another purpose because they are easily collapsible.

Boxes made of corrugated cardboard conserve energy.

In order to save time in the manufacturing process we can produce corrugate box without dyes or bleaches. However, you can save money on transportation costs because they are relatively light.

Boxes made of corrugated cardboard are practical.

Because of the high protection given by corrugated boxes, they don’t have to be enormous or overstuffed.

We can stack or collapse corrugate cardboard boxes easily when not in use, requiring less storage space.

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Cons of Shipping and Packaging with Corrugated Boxes

Corrugate boxes can fulfil many of your packaging requirements; however, as we all know, nothing is perfect! There are drawbacks, as with anything:

Because a corrugated box isn’t waterproof, it’s not the best choice for storing sensitive items outdoors. Leaving a corrugated box in the rain will eventually result in a wet mess.

Unprinted and printed corrugated boxes lack the tensile strength of metal, so they aren’t the best choice for shipping very heavy items like furniture or appliances.

Corrugate cardboard can be deform by sideways pressure.

Keeping a corrugated box in pristine condition is difficult. Even if the box is decorate with beautiful graphics, it may look a little wrinkled and worn because of its rough surface.

Corrugated boxes, however, will likely play a role in your custom packaging or supply chain requirements, regardless of your business.

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